I hope you have been enjoying your summer! We’ve been camping and visiting family, but we are back and getting organized at home again. I have several projects around the house that I’m working on, including some decorating in my bedroom and kitchen.

One small thing I noticed in the kitchen is that many of my towels and potholders, which were wedding gifts 13 years ago, are pretty worn out. I bought some new towels, but I’ve been planning to sew some new potholders. It’s a really quick project and great for using up scraps!

I know there are lots of other cute potholder tutorials out there, but I figured I would take some process photos and share my method with you anyway. I chose to sew a simple potholder with a basic square shape and a pocket. I made some more elaborate potholders a few months ago, but I haven’t used them because I didn’t want to ruin them! That’s no good, right? For something that is going to get dirty and needs to be washed regularly, you need to stick with easy construction and durable fabrics.

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Gather Your Materials:

• Scraps of cotton or linen fabric
• Lightweight cotton quilt batting
• Thermal batting (like Insul-bright)
• Bias tape maker  & Wonder Clips (optional, but easier!)
• Coordinating thread

Let’s talk about fabrics. You need to use fabric that is 100% cotton or linen. Synthetic fabrics, like polyester, can’t handle the heat. Polyester will melt (which you may have learned the hard way if you have used a too hot iron on your poly fabric…). So, choose some lightweight canvas, denim, or linen and mix in a little quilting cotton for color. Most of you probably have plenty of scraps that you can use for these!

You also need to make your own bias tape. The bias tape that is most readily available at the craft store is a poly/cotton blend. It does not work for potholders! Bias tape is easy to make. If you need more detailed directions, you can look at my step-by-step bias tape post.

Thermal batting is also an essential part of a safe potholder. It includes a layer of mylar to protect your hands from the heat. Please do not try to use quilt batting alone without the thermal layer!

Ok, I think those are all of the most important things you need to know before you start!

How to Sew a Simple Potholder:

1. Cut out the following pieces from your fabric. You can decide which fabric designs to use on each part.

• cut two 9″ squares from fabric
• cut two 9″ x 6 1/2″ rectangles from fabric
• cut one 9″ square from thermal batting
• cut one 9″ square and one 9″ x 6 1/2″ rectangle from quilt batting
• cut and make 1/2″ double-fold bias binding about 45″ long (2″ wide when unfolded)

2. Place the squares of fabric wrong sides together. Sandwich the squares of thermal batting and quilt batting between the layers. Quilt through all layers by sewing horizontal lines, spaced about 1 1/2″ apart, across the width of the potholder.

3. Place the smaller rectangles of fabric wrong sides together. Sandwich the rectangle of quilt batting between the layers. Quilt through all layers by sewing horizontal lines, spaced about 1 1/2″ apart, across the width of the potholder. This will be the pocket piece.

4. Trim the uneven edges of the quilted pieces using a rotary cutter. It’s more important to have straight, even edges than to have perfect 9″ squares. If you need to make them a little smaller to even up the edges, don’t worry about it.

5. Add bias binding to one long edge of the pocket piece. Place one raw edge of the bias binding right sides together with the pocket edge. Stitch with a 1/2″ seam allowance, in the first fold of the bias binding. Press the binding up.

6. Fold the binding over and line up the folded edge on the back of the pocket so that it covers the stitching line from the front and extends about 1/8″ beyond it. Clip it or pin it in place. On the front side of the pocket, stitch in the ditch (where the seams meet), catching the back side of the binding in the stitching. This can be tricky if you don’t get the back side lined up correctly. I actually prefer to hand-stitch the back side of the binding. If you can’t get a straight line on the binding, try hand-stitching.

7. Place the pocket on the square potholder piece and pin it in place. Begin sewing the binding to the top left corner of the potholder, right sides together as you did on the pocket. At each corner, stop and fold the fabric 90° and tuck it under the presser foot. Slowly make a couple of stitches catching the folded corner. Leave the needle down and pivot the potholder. Move the binding so that you don’t catch any extra layers as you round the corner. (Yup. I had to pick out the stitches in a couple of the corners because I wasn’t paying attention!) Continue sewing the binding until you reach the first corner. Stop and backstitch right at the edge of the first line of binding.

8. Trim the corners. Press and fold the binding to the back, lining up the edge about 1/8″ past the first line of binding stitching, as you did with the pocket. I prefer using sewing clips for binding, but you can pin if that’s what you have. Trim the beginning of the binding to meet the edge of the potholder. Trim the end, leaving a 6″ tail. Tuck the beginning edge into the tail binding. Fold the end of the binding tail around and tuck it in the corner to form a loop.

9. As I said above, I prefer to hand-stitch the back of the binding. It takes less than 15 minutes. Usually, that saves me time. If I miss a spot while machine sewing and have to pick out stitches…that easily takes the 15 minutes. It’s up to you though. If you machine stitch, topstitch along the folded edges of the tail and tuck it back in. Machine stitch on the front of the potholder, in the ditch, all the way around. Try to stop and make nice tucks in the corners as you go. OR Hand-stitch the back of the binding using a ladder stitch. I have a few photos to help you see how it looks. You can also tack down the corners with little hand stitches too. When you get to the loop, hand-stitch all of the loose edges, including the inside of the loop.

That’s it! You should be able to make one in less than an hour, using scraps…so don’t feel bad about using them to handle hot food! As quick as they are, they would also make lovely wedding shower or housewarming gifts 🙂

I’m linking up my tutorial at some of my favorite crafty link-ups!…Raising Homemakers, Tuesday Talk, DIYCrush, SewCanShe, Craftastic Monday…

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